Quantcast PERFORMANCE TEST FOR ACETYLENE GENERATING PLANT Proportional Checks - TB-600-10062

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TB 600-1
Item to be checked
OK
Remarks
Charging Manifolds and Cooling Spray System ____________________________________________
a. Cylinders properly prepared, filled, and tested for leaks_______________________________
b. Air purged from piping and manifolds before filling __________________________________
c. Periodic check of manifold pressure and cylinder contents ____________________________
d. No excessive heating of cylinders________________________________________________
Recording  ________________________________________________________________________
a. Check instrument readings and record on operational data sheet at intervals specified ______
b. Check consumption of operating supplies and acetylene production and record on operational
data sheet at intervals specified _________________________________________________________
Shutdown Precautions _______________________________________________________________
a. Purge all condensate from traps _________________________________________________
b. Drain all water from pumps, tanks, and lines (a and b required at only ambient temperature
of -320F and below)
_______________________________________________________________
c. Drain, and flush acetylene generator tank__________________________________________
d. Remove all carbide from hoppers or insure that feed valves are closed, vents open ________
e. Inspect stocks of carbide for proper storage ________________________________________
f. Stop warm air heaters _________________________________________________________
g. Slow down the electrical generator engine and idle for 5 minutes under no lead, to dissipate _
heat
Lubrication _________________________________________________________________________
Lubricate all major components of the plant as directed by applicable, current Lubrication______
Orders
Maintenance Service  _______________________________________________________________
Perform Daily Preventive Maintenance as outlined In the applicable Technical Manual (TM)____
Electrical Generating Unit _____________________________________________________________
a. V belts for tension wear ________________________________________________________
b. Crankcase oil level add oil if necessary ___________________________________________
c. Radiator -add water or antifreeze as necessary _____________________________________
d. Batteries- check, clean, and add water or electrolyte as necessary ______________________
Acetylene Compressor _______________________________________________________________
a. V-belts for tension, wear and alignment ___________________________________________
b. Crankcase oil level- add oil if necessary___________________________________________
Acetylene Generator
_______________________________________________________________
a. Tank water level _____________________________________________________________
b. Proper drainage of sludge ______________________________________________________
Heat Exchanger
_______________________________________________________________
a. V belt for tension, wear, and alignment____________________________________________
b. Tank water level _____________________________________________________________
Water, Fuel, Acetone, Compressed Air Supply Systems _____________________________________
Clean and lubricate as required ____________________________________________________
General Inspection
_______________________________________________________________
Check the entire plant for deficiencies such as ________________________________________
a. Cracked or broken glass _______________________________________________________
b. Insecure mountings ___________________________________________________________
c. Loose or missing parts_________________________________________________________
d. Damaged components ________________________________________________________
e. Leakage
_______________________________________________________________
f. Obstructed aisles and working areas ______________________________________________
Cleaning ___________________________________________________________________________
Insure that the entire plant is free from ______________________________________________
a. Dirt ________________________________________________________________________
b. Grease and oil _______________________________________________________________
c. Other foreign matter __________________________________________________________
D-7


 


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