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 TM 5-1940-277-20
TM 1940-20/2
7.
Remove turbocharger (6) (refer to paragraph 3-123).
8.
Using 1/2 inch box wrench, remove two bolts (7), nuts (8), and washers (9) securing pipe brace (10)
on exhaust manifold to thermostat pipe.
9.
Using screwdriver, loosen hose clamps (11) securing hoses (12) to exhaust manifold.
10.
Slide hoses free of exhaust manifold hose connections.
11.
Using 9/16 inch box wrench, remove eleven nuts (13) and washer (14) securing exhaust manifold to
engine.
12.
Remove exhaust manifold (15) from engine.
13.
Using putty knife, remove gasket (16).
INSTALL:
1.
Install new exhaust manifold gasket (16).
2.
Install new exhaust manifold (15) on engine block.
3.
Using 9/16 inch box wrench, reinstall eleven washers (14) and nuts (13) securing exhaust
manifold (15) to engine.
4.
Using 1/2 inch box wrench, reinstall two bolts (7), washers (9), and nuts (8) securing pipe brace (10)
on exhaust manifold to thermostat pipe.
5.
Slide hoses (12) onto exhaust manifold hose connections.
6.
Using screwdriver, tighten hose clamps (11) securing hoses (12) to exhaust manifold hose
connections.
7.
Reconnect water high temperature switch (4).
8.
Reconnect water temperature sending unit (3).
9.
Close engine block water drain (2).
10.
Reinstall intercooler (5) (refer to paragraph 3-83).
11.
Reinstall turbocharger (6) (refer to paragraph 3-123).
12.
Replace coolant, allowing an air space of approximately one inch at tip of header tank.
13.
Reinstall fresh water filler cap (1).
14.
Close engine hatches.
3-256
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