- TECHNICAL MANUAL UNIT
MAINTENANCE MANUAL
- SERIOUS INJURY OR DEATH
- Figures from FM 4-25.11
- UNIT MAINTENANCE MANUAL
- distribution
- BOAT, BRIDGE ERECTION, TWIN
JET, ALUMINUM HULL, MODEL USCSBMK1 (1940-01-105-5728) MODEL USCSBMK2
(1940-01-218-9165)
- distribution
- LIST OF EFFECTIVE PAGES
- LIST OF EFFECTIVE PAGES-cont.
- REPORTING ERRORS AND
RECOMMENDING IMPROVEMENTS
- COMPONENT MAINTENANCE
INSTRUCTIONS
- CHAPTER 1 INTRODUCTION
- Section II. EQUIPMENT
DESCRIPTION
- CHAPTER 2
- Tow Hook
- LOCATION AND DESCRIPTION OF
FORWARD COCKPIT AND CONTROL CONSOLE
- LOCATION AND DESCRIPTION OF
FORWARD COCKPIT AND CONTROL CONSOLE-cont.
- EQUIPMENT DATA MK1 AND MK2 W/SABRE
- EQUIPMENT DATA MK1 AND MK2
W/SABRE-cont.
- EQUIPMENT DATA MK1 AND MK2
W/SABRE-cont.
- EQUIPMENT DATA MK1 AND MK2
W/SABRE-cont.
- STEERING PROPULSION SYSTEM
- EQUIPMENT DATA MK2 W/CUMMINS
- EQUIPMENT DATA MK2
W/CUMMINS-cont.
- EQUIPMENT DATA MK2
W/CUMMINS-cont.
- EQUIPMENT DATA MK2
W/CUMMINS-cont.
- EQUIPMENT DATA MK2
W/CUMMINS-cont.
- DIFFERENCES BETWEEN MODELS
- closed cooling system
- Section III. TECHNICAL
PRINCIPLES OF OPERATION
- Section III. TECHNICAL
PRINCIPLES OF OPERATION-cont.
- MK 1 fresh water engine
cooling system image
- MK 1 fresh water engine
cooling system
- MK2 W/SABRE ENGINE COOLING
SYSTEM
- MK2 W/CUMMINS ENGINE COOLING
SYSTEM
- FUEL SYSTEM
- FUEL SYSTEM-cont.
- FUEL SYSTEM image
- AIR-EXHAUST SYSTEM
- FIRE EXTINGUISHING SYSTEM
- ELECTRIC SYSTEM
- ELECTRIC SYSTEM-cont.
- ELECTRIC SYSTEM-cont.
- ENGINE BREATHING SYSTEM
- CHAPTER 2 END ITEM
MAINTENANCE INSTRUCTIONS
- Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)
- Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)
- Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)
- Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)
- Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)
- Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)
- Table 2-1. Unit Preventive
Maintenance Checks and Services (cont)
- SILENCERS AND AIR FILTERS
- ENGINE BREATHER SYSTEM
- MK2 WITH CUMMINS ENGINE
- MK2 WITH CUMMINS ENGINE
- ENGINE ASSEMBLIES
- Engine belt (MK2/w Cummins
6BT 5.95 liter engine)
- Engine belts
- DRIVE LINE ASSEMBLIES
- BILGE PUMPS
- ANODES
- BOAT ELECTRICAL SYSTEM
- FUEL INJECTORS
- Section IV. TROUBLESHOOTING
- ENGINE FAILS TO CRANK WHEN
START SWlTCH ENGAGED
- ENGINE CRANKS SLOWLY (NORMAL
START ATTEMPT)
- ENGINE STARTS BUT MISFIRES
AND RUNS ROUGH
- ENGINE OVERHEATS (ENGINE
AUDIBLE ALARM ACTIVATES)
- ENGINE OVERHEATS (ENGINE
AUDIBLE ALARM ACTIVATES) - Continued.
- ENGINE OVERHEATS (ENGINE
AUDIBLE ALARM ACTIVATES) - Continued
- ENGINE OVERHEATS (ENGINE
AUDIBLE ALARM ACTIVATES) - Continued
- ENGINE OVERHEATS (ENGINE
AUDIBLE ALARM ACTIVATES) - Continued.
- ENGINE OIL PRESSURE LOW
(ENGINE AUDIBLE ALARM COMES ON) (LOW GAGE READING)
- ENGINE CRANKS SLOWLY (COLD
START ATTEMPT)
- ENGINE STARTS BUT WILL NOT
KEEP RUNNING
- ENGINE COOLANT TEMPERATURE
ABOVE NORMAL
- ENGINE HAS FUEL KNOCKS
- STEERING SYSTEM OUT OF
ALIGNMENT
- ELECTRICAL SYSTEMS
INOPERATIVE (Contd).
- INDIVIDUAL LIGHTS INOPERATIVE
- WINDSHIELD WIPERS FAIL TO
OPERATE
- BOAT VIBRATION FELT WHILE
UNDER WAY
- ENGINE FAILS TO STOP WHEN
SHUT OFF
- Section V. MAINTENANCE
PROCEDURES
- DETAILED PROCEDURE GENERAL
INFORMATION
- CHAPTER 3 COMPONENT
MAINTENANCE INSTRUCTIONS (UNIT LEVEL)
- FUEL SYSTEM
- Section II. MAINTENANCE
PROCEDURES
- INSTRUMENT PANEL
- ELECTRICAL SYSTEM
- TRANSMISSION
- MAST REPAIR INSTRUCTIONS
- INSTALL
- MAST REPLACEMENT INSTRUCTlONS
- INSTALL
- CAB ASSEMBLY REPAIR
INSTRUCTIONS
- INSTALL
- CAB ASSEMBLY REPLACEMENT
INSTRUCTIONS
- INSTALL
- WINDSHIELD WIPER BLADE
REPLACEMENT INSTRUCTIONS
- INSTALL
- WINDSHIELD WIPER MOTOR
REPLACEMENT INSTRUCTIONS.
- INSTALL
- WINDSHIELD WIPER DRIVE UNIT
REPAIR INSTRUCTIONS
- disassembly
- WINDSHIELD WIPER DRIVE UNIT
REPLACEMENT INSTRUCTIONS
- INSTALL
- CAPSTAN ASSEMBLY SERVICING
INSTRUCTIONS (MK1)
- DISASSEMBLE
- CAPSTAN ASSEMBLY REPLACEMENT
INSTRUCTIONS (MK1)
- INSTALL
- CAPSTAN ASSEMBLY SERVICING
INSTRUCTIONS (MK2 AND RETROFITTED MK1)
- DISASSEMBLE
- CAPSTAN ASSEMBLY REPLACEMENT
INSTRUCTIONS (MK2 AND RETROFITTED MK1)
- DISASSEMBLE
- TOW HOOK REPLACEMENT
INSTRUCTIONS (MK2 AND RETROFITTED MK1)
- REMOVE
- TOW HOOK ASSEMBLY REPAIR
INSTRUCTIONS (SPRING AND LANYARD REPLACEMENT- MK2 AND RE-TROFITTED
MK1)
- INSTALL
- PUSHKNEES REPAIR INSTRUCTIONS
(MK1)
- INSTALL FENDER (RUB RAIL)
- PUSHKNEES REPLACEMENT
INSTRUCTIONS (MK1)
- INSTALL
- PUSHKNEES REPAIR INSTRUCTIONS
(MK2)
- INSTALL FENDER (RUB RAIL)
- BATTERY HATCH COVER, HINGES,
AND SUPPORT BRACE REPLACEMENT INSTRUCTIONS
- INSTALL
- BATTERY HATCH COVER, HINGES,
AND SUPPORT BRACE REPLACEMENT INSTRUCTIONS
- REMOVE
- INSTALL
- HYDROJET HATCH COVER, HINGES,
AND SUPPORT BRACE REPLACEMENT INSTRUCTIONS
- INSTALL
- FT COCKPIT REPLACEMENT
INSTRUCTIONS
- INSTALL
- STEERING UNIT HATCH COVER AND
HINGES REPLACEMENT INSTRUCTIONS
- INSTALL
- SCUPPER DRAINS (FORWARD
COCKPIT) SERVICING AND REPLACEMENT INSTRUCTIONS
- SERVICE FORWARD COCKPIT
SCUPPER DRAINS (PORT AND STARBOARD)
- SCUPPER DRAINS (AFT COCKPIT)
SERVICING AND REPLACEMENT INSTRUCTIONS
- REMOVE
- SCOOP CONTROL HEAD ASSEMBLY
REPAIR INSTRUCTIONS
- LEVER REPAIR
- SCOOP CONTROL HEAD ASSEMBLY
REPLACEMENT INSTRUCTIONS
- Set master switch to "OFF".
Shock or burns to personnel may result
- INSTALL
- INSTALL-cont.
- ENGINE OR TRANSMISSION
CONTROL HEAD ASSEMBLY REPAIR INSTRUCTIONS
- INSTALL
- ENGINE OR TRANSMISSION
CONTROL HEAD ASSEMBLY REPLACEMENT INSTRUCTIONS
- REMOVE
- image
- INSTALL
- LINKAGE SCOOP CONTROL
ASSEMBLY ADJUSTMENT INSTRUCTIONS
- ADJUST
- ADJUST-cont.
- SCOOP CONTROL CABLE
REPLACEMENT INSTRUCTIONS (PORT AND STARBOARD)
- REMOVE
- INSTALL
- INSTALL-cont.
- INSTALL-cont.
- CONTROL CABLE AND LINKAGE
ADJUSTMENT INSTRUCTIONS (TRANSMISSION AND ENGINE)
- ADJUST CONTROL LINKAGES AT
TRANSMISSION AND INJECTOR PUMP
- TRANSMISSION CABLE
REPLACEMENT INSTRUCTIONS
- REMOVE
- ENGINE THROTTLE CABLE
REPLACEMENT INSTRUCTIONS
- REMOVE
- INSTALL
- ENGINE STOP CONTROL HANDLE
REPLACEMENT INSTRUCTIONS
- ENGINE STOP CONTROL CABLE
REPLACEMENT INSTRUCTIONS MK1 AND MK2 W/SABRE
- REMOVE
- INSTALL
- Engine Stop Control Cable
REPLACEMENT MK2 W/CUMMINS
- REMOVE
- STEERING CABLE REPLACEMENT
INSTRUCTIONS
- REMOVE
- INSTALL
- STEERING WHEEL ASSEMBLY
REPAIR INSTRUCTIONS
- REMOVE
- STEERING TIE ROD ADJUSTMENT
INSTRUCTIONS
- ADJUST
- STEERING TIE ROD INSPECTION
AND REPLACEMENT INSTRUCTIONS
- INSPECTION
- INSTRUMENT PANEL COMPONENT
REPLACEMENT INSTRUCTIONS MK1 AND MK2
- REMOVE
- REPLACE
- REMOVE
- image
- REPLACE
- INSTRUMENT PANEL COMPONENT
REPLACEMENT INSTRUCTIONS MK2 W/CUMMINS
- REMOVE
- image
- REMOVE: Gauge
- image
- REMOVAL: Switch
- image
- INSTALL: INSTRUMENT PANEL
- HEAT/START AND TOGGLE SWITCH
TEST
- PERSONNEL REQUIRED
- image
- ENGINE ALARM MUTE SWITCH
REPLACEMENT
- image
- SWITCH PANEL UNIT #1
REPLACEMENT INSTRUCTIONS
- image
- INSTALL
- image
- SWITCH PANEL UNIT #2
REPLACEMENT INSTRUCTIONS
- image
- INSTALL
- image
- JUNCTION BOX UNIT 1
REPLACEMENT INSTRUCTIONS
- image
- INSTALL
- image
- JUNCTION BOX UNIT 2
REPLACEMENT INSTRUCTIONS
- image
- INSTALL
- switch panel unit 1;rear
cover; inside view
- SWITCH PANEL UNIT #l TO
JUNCTION BOX UNIT 1 WIRING HARNESSES
- INSTALL
- HORN REPLACEMENT INSTRUCTIONS
- REMOVE
- ENGINE AUDIBLE ALARM
REPLACEMENT
- REMOVE
- FUEL TUBlNG REPLACEMENT
INSTRUCTIONS
- REPLACE
- ENGINE FUEL SHUTOFF VALUE AND
DIAPHRAM REPLACEMENT
- INSTALL
- FUEL MASTER SHUTOFF VALVE
REPLACEMENT INSTRUCTIONS
- REMOVE
- FUEL WATER SEPARATOR
SERVlClNG INSTRUCTIONS
- FUEL WATER SEPARATOR
REPLACEMENT INSTRUCTlONS
- REMOVE
- FUEL FILTERS REPLACEMENT
INSTRUCTIONS MK1 AND MK2 W/ SABRE
- REMOVE
- FUEL FILTER REPLACEMENT
INSTRUCTIONS MK2 W/CUMMINS
- REMOVE
- FUEL LIFT PUMP ASSEMBLY
REPLACEMENT INSTRUCTIONS MK1 AND MK2 W/SABRE
- INSTALL
- FUEL LIFT PUMP ASSEMBLY
REPLACEMENT INSTRUCTIONS MK2 W/CUMMINS
- REMOVE
- FUEL SYSTEM BLEEDING
INSTRUCTIONS MK1 AND MK2 W/SABRE
- FUEL SYSTEM BLEEDING MK2
W/CUMMINS
- EXHAUST FLEXIBLE BELLOWS
REPLACEMENT INSTRUCTIONS (MK1) - PORT AND STARBOARD
- Starboard Engine Bellows (2)
Removal
- EXHAUST FLEXIBLE BELLOWS
REPLACEMENT INSTRUCTIONS PORT AND STARBOARD) MK2 W/SABRE
- Starboard Engine Exhaust
Bellows (13) Removal
- EXHAUST FLEXIBLE BELLOWS
REPLACEMENT INSTRUCTIONS (PORT AND STARBOARD) MK2 W/CUMMINS
- Port Engine Exhaust Bellows
(8) Removal
- PIPING, HOSES, AND FlTTlNGS
REPLACEMENT INSTRUCTIONS (COOLING SYSTEM)
- DRAlN AND REFlLL FRESH WATER
COOLJNG SYSTEM (MK1)
- DRAIN AND REFILL PRIMARY AND
SECONDARY COOLING SYSTEMS MK1 AND MK2 W/ SABRE
- REFILL
- DRAIN AND REFILL PRIMARY AND
SECONDARY COOLING SYSTEMS MK2 W/CUMMINS
- REFILL
- FRESH (MK1) OR PRIMARY (MK2
W/SABRE) WATER PUMP REPLACEMENT INSTRUCTIONS (PORT AND STARBOARD)
- REMOVE
- INSTALL
- WATER PUMP REPLACEMENT
INSTRUCTIONS (PORT AND STARBOARD) MK2 W/CUMMINS
- REMOVE
- HEADER TANK/HEAT EXCHANGER
REPAIR INSTRUCTIONS (MK1)
- REPAIR
- HEADER TANK REPLACEMENT
INSTRUCTIONS MK1 AND MK2 W/SABRE
- INSTALL
- HEADER TANK REPLACEMENT
INSTRUCTlONS MK2 W/CUMMINS
- REMOVE
- ENGINE THERMOSTAT REPLACEMENT
INSTRUCTIONS (PORT OR STARBOARD)
- REMOVE
- REMOVE
- INSTALL
- ENGINE OIL COOLER REPLACEMENT
INSTRUCTIONS (PORT OR STARBOARD) MK1 AND MK2 W/SABRE
- REPLACE
- ENGINE OIL COOLER REPLACEMENT
INSTRUCTIONS (PORT OR STARBOARD) MK2 W/CUMMINS
- INSTALL
- ENGINE OIL COOLER REPAIR
INSTRUCTIONS MK1 AND MK2 W/SABRE
- REMOVE
- ENGINE OIL FILTER ELEMENT
REPLACEMENT INSTRUCTIONS
- INSTALL
- KEEL COOLER (FRONT AND REAR)
REPLACEMENT INSTRUCTIONS (MK2)
- REMOVE
- REMOTE COOLER INSPECTION AND
REPLACEMENT lNSTRUCTlONS (MK1 - PORT AND STARBOARD)
- REMOVE
- WATER PUMP INSPECTION
INSTRUCTlONS (PORT OR STARBOARD ENGINE)
- DISASSEMBLE
- ASSEMBLE
- WATER PUMP REPAIR
INSTRUCTIONS
- ASSEMBLE
- WATER PUMP REPLACEMENT
INSTRUCTIONS (PORT OR STARBOARD)
- REPLACE
- INTERCOOLER REPAIR
INSTRUCTIONS (PORT AND STARBOARD)
- DISASSEMBLE
- INTERCOOLER REPLACEMENT
INSTRUCTIONS (PORT AND STARBOARD) MK1 AND MK2 W/SABRE
- REMOVE
- AIR INTAKE COVER REPLACEMENT
MK2 W/CUMMINS
- TRANSMISSION OIL COOLER
INSPECTION AND REPAIR INSTRUCTIONS
- REMOVE
- TRANSMISSION OIL COOLER
REPLACEMENT INSTRUCTIONS
- REMOVE
- MK1 AND MK2 W/SABRE
- INSTALL
- INTAKE STRAINER (MK1)
REPLACEMENT INSTRUCTIONS.
- SLAVE STARTING INSTRUCTIONS
- Preparation
- Preparation-cont.
- BATTERY TESTING INSTRUCTIONS
- TEST: Using Optical Battery
Tester
- TEST: Using Multimeter
- BATTERY REPLACEMENT
INSTRUCTIONS
- INSTALL
- BATTERY CABLES REPLACEMENT
INSTRUCTIONS
- REMOVE
- REMOVE
- INSTALL
- ALTERNATOR AND VOLTAGE
REGULATOR TEST
- ALTERNATOR AND VOLTAGE
REGULATOR TEST
- alternator replacement
instructions mk1 and mk2 w/sabre
- REMOVE
- INSTALL
- INSTALL-cont.
- ALTERNATOR REPLACEMENT
INSTRUCTIONS MK2 W/CUMMINS
- REMOVE
- image
- INSTALL
- ANCHOR LIGHT ASSEMBLY
REPLACEMENT INSTRUCTIONS (MK1)
- INSTALL
- ANCHOR LIGHT ASSEMBLY
REPLACEMENT INSTRUCTIONS (MK2)
- INSTALL
- TOWING, STEAMING, AND
NAVIGATION LIGHT ASSEMBLY REPLACEMENT INSTRUCTIONS (MK1)
- REMOVE
- TOWING, STEAMING, AND
NAVIGATION LIGHT ASSEMBLY REPLACEMENT INSTRUCTIONS (MK2)
- INSTALL
- SEARCHLIGHT REPLACEMENT
INSTRUCTIONS
- INSTALL
- INSPECTION LIGHT REPLACEMENT
INSTRUCTIONS
- MAP LIGHT REPLACEMENT
INSTRUCTIONS (MK1 only)
- REPLACE
- MASTER SWITCH REPLACEMENT
INSTRUCTIONS
- INSTALL
- OIL AND WATER SENDING UNITS
REPLACEMENT INSTRUCTIONS MK1 AND MK2 W/SABRE
- REMOVE
- INSTALL
- OIL AND WATER SENDING UNITS
REPLACEMENT INSTRUCTIONS K2 W/CUMMINS
- REMOVE
- FUEL LEVEL SENDING UNIT
REPLACEMENT INSTRUCTIONS
- INSTALL
- TACHOMETER SENDING UNIT
ASSEMBLY REPLACEMENT INSTRUCTIONS
- INSTALL
- TACHOMETER MAGNETIC PICK-UP
ASSEMBLY REPLACEMENT INSTRUCTIONS MK2 W/CUMMINS
- INSTALL
- TACHOMETER SENDING UNIT
ASSEMBLY INSPECTION AND REPAIR INSTRUCTIONS MK1 AND MK2 W/SABRE
- ELECTRICAL LEADS, CABLE AND
CONNECTORS INSPECTION, REPAIR AND REPLACEMENT INSTRUCTIONS
- REMOVE
- EMERGENCY LINK SOLENOID TEST
AND REPLACEMENT INSTRUCTIONS
- REMOVE
- THERMOSTART UNIT REPLACEMENT
INSTRUCTIONS MK1 AND MK2 W/SABRE
- REPLACE
- BLOCKING DIODE TEST
- BLOCKING DIODE TEST-cont
- BLOCKlNG DIODE REPLACEMENT
INSTRUCTIONS
- REPLACE
- CONTROL BOX COVER
REMOVAL/lNSTALLATlON INSTRUCTlONS
- INSTALL
- CONTROL BOX TEST INSTRUCTIONS
- ALTERNATOR AND VOLTAGE
REGULATOR TEST
- ENGINE HOUR METER TEST
INSTRUCTIONS MK1 AND MK2 W/SABRE
- ENGINE HOUR METER REPLACEMENT
INSTRUCTIONS MK1 AND MK2 W/SABRE
- SURGE PROTECTION UNIT TEST
- SURGE PROTECTION UNIT
TEST-cont.
- SOLENOID TEST
- SOLENOID TEST-cont.
- FAST FUSE TEST
- ENGINE CIRCUIT FUSE TEST
- FAST FUSE REPLACEMENT
INSTRUCTIONS
- ENGINE V-BELT REPLACEMENT
INSTRUCTIONS, MK1 AND MK2 W/SABER
- INSTALL
- ENGINE BELT GUARD, DRIVEBELT
AND BELT TENSIONER REPLACEMENT INSTRUCTIONS MK2 W/CUMMINS
- REMOVE
- STARTER TEST
SERVICE/REPAIR/REPLACEMENT INSTRUCTIONS
- STARTER REPLACEMENT
INSTRUCTIONS (PORT OR STARBOARD) MK1 AND MK2 W/SABRE
- INSTALL
- STARTER REPLACEMENT
INSTRUCTIONS (PORT OR STARBOARD) MK1 AND MK2 W/CUMMINS
- REMOVE
- EXHAUST MANIFOLD REPLACEMENT
INSTRUCTIONS MK1 AND MK2 W/SABRE
- INSTALL
- EXHAUST MANIFOLD REPLACEMENT
INSTRUCTIONS MK2 W/CUMMINS
- INSTALL
- TURBOCHARGER REPLACEMENT
INSTRUCTIONS MK1 AND MK2 W/SABRE
- REMOVE
- INSTALL
- TURBOCHARGER REPLACEMENT
INSTRUCTIONS MK2 W/CUMMINS
- REMOVAL
- image
- INSTALL
- INJECTOR LINE AND FITTING
REPLACEMENT INSTRUCTIONS MK1 AND MK2 W/SABRE
- INSTALL
- INJECTOR LINE AND FITTING
REPLACEMENT MK2 W/CUMMINS
- FUEL INJECTOR LINE REMOVAL
- image
- FUEL RETURN MANIFOLD AND
RETURN TUBES REMOVAL
- FUEL INJECTOR LINE
INSTALLATION
- ENGINE VALVE COVER
REMOVAL/INSTALLATION INSTRUCTIONS
- INSTALL
- ROCKER ARMS, SHAFT AND PUSH
RODS INSPECTION AND REPLACEMENT INSTRUCTIONS MK1 AND MK2 W/SABRE
- REMOVE
- INSPECT
- INSTALL
- ROCKER ARMS, SHAFT AND PUSH
RODS INSPECTION AND REPLACEMENT INSTRUCTIONS MK2 W/CUMMINS
- REMOVE
- INJECTOR REPLACEMENT
INSTRUCTIONS MK1 AND MK2 W/SABRE
- REMOVE
- INSTALL
- INSTALL
- INJECTOR REPLACEMENT
INSTRUCTIONS MK2 W/CUMMINS
- REMOVE
- INSTALL
- INSTALL
- ENGINE VALVE TAPPETS
INSTRUCTIONS MK1 AND MK2 W/SABRE
- REMOVE
- ENGINE VALVE TAPPETS
INSTRUCTIONS MK2 W/CUMMINS
- REMOVE
- REMOVE
- REMOVE
- CRANKSHAFT PULLEY REPLACEMENT
INSTRUCTIONS MK1 AND MK2 W/SABRE
- INSTALL
- CRANKSHAFT PULLEY REPLACEMENT
INSTRUCTIONS MK2 W/CUMMINS
- REMOVE
- FLYWHEEL AND STARTER RING
GEAR INSPECTION lNSTRUCTlONS
- lNSPECT
- SUMP PUMP REPLACEMENT
INSTRUCTIONS MK1 AND MK2 W/SABRE
- INSTALL
- SUMP PUMP REPLACEMENT
INSTRUCTlONS MK2 W/CUMMINS
- REMOVE
- ENGINE BREATHER WATER TRAP
ASSEMBLY REPLACEMENT INSTRUCTIONS MK1
- REMOVE
- ENGINE BREATHER WATER TRAP
ASSEMBLY REPLACEMENT MK2 W/CUMMINS
- REMOVE
- AIR FILTER AND SILENCER
SERVICE/REPAIR/REPLACEMENT INSTRUCTIONS
- REMOVE
- ASSEMBLE
- ENGINE OIL REPLACEMENT
INSTRUCTIONS
- INSTALL
- TRANSMlSSlON OIL STRAINER
INSPECTION, SERVlClNG AND REPLACEMENT INSTRUCTlONS
- CLEAN AND INSPECT
- TRANSMISSION OIL HOSES AND
FITTINGS REPLACEMENT INSTRUCTIONS
- REMOVE
- TRANSMISSION OIL FEED HOSE
- INSTALL
- TRANSMISSION INSPECTION
INSTRUCTIONS
- INSPECT
- STEERING ASSEMBLY BRUSH
REPLACEMEHT INSTRUCTIONS
- INSTALL
- HYDROJET TAIL CONE ANODES
REPLACEMENT INSTRUCTIONS
- INSTALL
- OIL RESERVOIR REPAlR
INSTRUCTIONS
- DRIVE SHAFT REPLACEMENT
INSTRUCTIONS
- INSTALL
- DRIVE SHAFT ASSEMBLY REPAlR
INSTRUCTIONS
- ELECTRIC BILGE PUMPS
REPLACEMENT INSTRUCTlONS
- INSTALL
- FORWARD ELECTRIC BILGE PUMP
REPLACEMENT INSTRUCTIONS (MK2 ONLY)
- REMOVE
- ELECTRIC BILGE PUMP ASSEMBLY
REPAlR INSTRUCTIONS
- INSTALL
- INSTALL
- HAND BILGE PUMP ASSEMBLY
REPLACEMENT INSTRUCTIONS (MK1)
- INSTALL
- HAND BILGE PUMP ASSEMBLY
REPAIR INSTRUCTIONS (MK1)
- INSTALL
- AUTOMATIC FIRE EXTINGUISHER
REPLACEMENT INSTRUCTIONS
- INSTALL
- HAND FIRE EXTlNGUISHER
REPLACEMENT INSTRUCTIONS
- KEEL ANODES REPLACEMENT
INSTRUCTIONS
- INSTALL
- FENDERING (RUBBER RUB RAIL)
REPLACEMENT INSTRUCTIONS
- REMOVE
- INSTALL
- BUOYANCY MATERIAL REMOVAL AND
INSTALLATION INSTRUCTIONS
- BLOCK PLACEMENT DIAGRAM (MK
1)
- INSTALL
- BLOCK PLACEMENT DIAGRAM
- REMOVE
- BLOCK PLACEMENT DIAGRAM (MK
2)
- REMOVE
- INSTALL
- block placement diagram (MK
1)
- REMOVE
- block placement diagram (MK
2)
- REMOVE
- INSTALL
- block placement diagram (MK
1)
- REMOVE
- block placement diagram (MK
2)
- REMOVE
- MULTIMETER - SET-UP AND USE
TO TEST ELECTRICAL SYSTEM
- USING MULTIMETER TO TEST
ELECTRICAL SYSTEM
- ACCESS HATCHES OPENING AND
SECURING INSTRUCTIONS
- ACCESS HATCHES OPENING AND
SECURING INSTRUCTIONS
- HYDROJET HATCH (Port and
Starboard)
- CONTROL CONSOLE ACCESS HATCH
- OUT OF WATER ENGINE OPERATION
- IMAGE
- OUT OF WATER ENGINE OPERATION
(MK2)
- IMAGE
- AFT CLEAT REPLACEMENT
- REMOVE
- BOAT HOOK HOLDER REPLACEMENT
INSTRUCTIONS
- APPENDIX A REFERENCES
- APPENDIX B Section I
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
- MAINTENANCE FUNCTIONS
- EXPLANATION OF COLUMNS IN THE
MAC
- EXPLANATION OF COLUMNS IN THE
TOOLS, SPECIAL TOOLS, AND TEST EQUIPMENT
- Section II. MAINTENANCE
ALLOCATION CHART FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM HULL,
MODELS USCSBMK1 AND USCSBMK2
- Section II. MAINTENANCE
ALLOCATION CHART FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM HULL,
MODELS USCSBMK1 AND USCSBMK2-cont.
- Section II. MAINTENANCE
ALLOCATION CHART FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM HULL,
MODELS USCSBMK1 AND USCSBMK2-cont.
- Section II. MAINTENANCE
ALLOCATION CHART FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM HULL,
MODELS USCSBMK1 AND USCSBMK2-cont.
- Section II. MAINTENANCE
ALLOCATION CHART FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM HULL,
MODELS USCSBMK1 AND USCSBMK2-cont.
- Section II. MAINTENANCE
ALLOCATION CHART FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM HULL,
MODELS USCSBMK1 AND USCSBMK2-cont.
- Section II. MAINTENANCE
ALLOCATION CHART FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM HULL,
MODELS USCSBMK1 AND USCSBMK2-cont.
- Section II. MAINTENANCE
ALLOCATION CHART FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM HULL,
MODELS USCSBMK1 AND USCSBMK2-cont.
- Section II. MAINTENANCE
ALLOCATION CHART FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM HULL,
MODELS USCSBMK1 AND USCSBMK2-cont.
- Section III. TOOL AND TEST
EQUIPMENT REQUIREMENTS FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM
HULL, MODELS USCSBMK1 AND USCSBMK2
- Section III. TOOL AND TEST
EQUIPMENT REQUIREMENTS FOR BOAT, BRIDGE ERECTION, TWIN JET, ALUMINUM
HULL, MODELS USCSBMK1 AND USCSBMK2-cont.
- Section IV. REMARKS FOR BOAT,
BRIDGE ERECTION, TWIN JET, ALUMINUM HULL, MODELS USCSBMK1 AND
USCSBMK2
- APPENDIX C EXPENDABLE
SUPPLIES AND MATERIALS LIST
- Section II. EXPENDABLE
SUPPLIES AND MATERIALS LIST
- APPENDIX D ILLUSTRATED LIST
OF MANUFACTURED ITEMS
- GLOSSARY Section I.
ABBREVIATIONS
- GLOSSARY Section I.
ABBREVIATIONS
- ALPHABETICAL INDEX
- ALPHABETICAL INDEX -
Continued
- ALPHABETICAL INDEX -
Continued
- ALPHABETICAL INDEX -
Continued
- FO 1. MK 1 and MK 2 wiring
diagram (Sheet 1 of 3)
- wire index
- wire index 2
- FO 2. Fuel System Diagram
FP-7(FP-8 blank)
- FO 3. cooling system diagram
FP-9(FP-10 blank)
- MK1 AND MK2 ENGINE WIRING
HARNESS SCHEMATIC W/ CUMMINS FO-4
- MK1 AND MK2 INSTRUMENT PANEL
HARNESS SCHEMATIC W/ CUMMINS FO-5
- MK1 AND MK2 BATTERY STARTING
AND CHARGING SCHEMATIC W/ CUMMINS FO-6
- MK1 AND MK2 FUEL SYSTEM
DIAGRAM W/ CUMMINS FO-7
- The Metric System and
Equivalents
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- TM-5-1940-277-20
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- DISTRIBUTION
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