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 TM 5-1940-277-20
TM 1940-20/2
INSTALL:
1.
Reinstall connector hose (13) and clamp (15) on replacement pump (7).
2.
Coat both sides of water pump gasket (14) with silicone sealant and position on engine.
3.
Fit connector hose (13), clamp (12) and pump (7) to connector (16) and engine block.
NOTE
Insure long bolt (10) is installed at top right position on water
pump (7).
4.
Install three washers (9) and bolts (8) securing pump to engine block.
5.
Install one washer (9) and bolt (10) thru adjuster rod (11) and water pump (7) to engine block.
6.
Tighten bolts (10) and (8) using socket with 10 inch extension.
7.
Position hose clamps (12) and (15) on inlet hose and tighten with screwdriver.
8.
Reinstall water pump pulley (6) on water pump (7) using four washers (5) and bolts (4) and tighten
with socket and 6 inch extension.
WATER PUMP PULLEY
1/8 INCH
ALTERNATOR PULLEY
9.
Replace V-belt (1) on alternator, cranshaft and water pump pulleys and adjust to proper tension
using adjuster handle (3). Tighten belt until the free movement between the water pump pulley and
alternator when pushed is not in excess of 1/8 inch as shown in figure above.
10.
Fill with coolant (refer to paragraphs 3-69 for MK2 and 3-68 for MK1).
3-153
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