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TM 55-1905-220-14-8
4-29. AIR CONDITIONING SYSTEM - MAINTENANCE INSTRUCTIONS (Continued).
(g) Test entire system for leaks with an electronic or an halide leak detector. Be sure to test all
fittings and joints. The small amount of refrigerant in the system will act as an indicator. Test tightness of shell
and tube condensers by removing water heads and passing the leak detector probe or exploring tube over the
tube sheets. Repair any leaks.
When heat must be applied to repair a leak, the leaking
section of the system should be opened and the machinery
space ventilated. High concentrations of test gas in the space
will cause a deficiency of oxygen and a health hazard.
(h) Close hand expansion valves and stop valves downstream of thermal expansion valves at
the evaporator. Add dry nitrogen and raise the pressure in the high side of the system to 225 psig (1551 kPa).
Any pressure rise in the low side of the system will indicate a leaky stop valve or hand expansion valve. Repair
such leaks before proceeding. Repeat step (g).
(i) Open condenser purge valve and drop test pressure to 150 psig (1034 kPa), Remove plug
from condenser overboard discharge line and test for a leaky relief valve.
(j)  After all leaks have been repaired and system may be considered perfectly tight, open
condenser purge valve and release test pressure. Be sure machinery space is well ventilated while purging.
(k)
Reconnect lines disconnected in step (b). Open all line valves and close condenser
purge valve.
p. Evacuation and Dehydration.
(1) Preparation.
(a) Many serious refrigeration troubles can be traced to faulty system dehydration at the time of
installation or following extensive repairs which require the system to be opened to the atmosphere.
(b) Moisture in the system causes oil sludge and corrosion and it is likely to freeze-up the
expansion valves of a low temperature system. Tests and field experience have shown that most troubles with
seals and internal valves are caused by moisture in the system.
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