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 TM 55-1905-223-24-1
(8)
Install preformed packings (55 and 56), adapter connector (57), preformed packing (58), water
transfer connection (59), hose clamps (60 and 62) and non-metallic hose (61).
(9)
Position preformed packing (63) and water transfer housing (66). Install four lockwashers (68) and
machine bolts (67). Tighten to 20 ft-lb (25 N m).
(10) Install two lockwashers (64) and hexagon head capscrews (65). Tighten to 30 ft-lb (40 Nm).
(11) Tighten hose clamps (60 and 62) to 140 in-lb (1 N m).
5
(12) Install retaining clips (48 and 50) and nonmetallic hose (49). Connect nonmetallic hose (49)
between aftercooler and turbocharger. Tighten retaining clips (48 and 50) to 140 in-lb (15 Nm).
(13) Install preformed packing (11) and air crossover connection (12).
(14) Install four flat washers (31), lockwashers (30), and machine bolts (29). Tighten to 20 ft-lb (25
N m).
(15) Install air cleaner group (paragraph 2-18).
b. Install air intake manifold.
WARNING
Due to the weight of the air intake manifold, a lifting sling should be used to
prevent personal injury or equipment damage.
NOTE
The intake manifold for the "LB" front and "RB" rear are the same. The intake manifold for the "LB"
rear and "RB" front are the same.
The use of guide bolts installed in the row of capscrew holes at the bottom of the cylinder heads will aid
the replacement procedure.
The raised bead of the intake manifold gasket must be toward the cylinder head.
(1)
Position intake manifold gasket (24, FIG. 2-52), rubber bushing (25), and intake air manifold (19 or
23).
(2)
Install twelve flat washers (22), lockwashers (20), and hexagon head capscrews (21). Hand tighten
capscrews.
2-126
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