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 TM 5-1940-277-20
TM 1940-20/2
4.
Remove heat shield (3) from turbocharger (6).
5.
Using screwdriver loosen hose clamp (7) on turbocharger (6) to air intake hose (8).
6.
Using screwdriver loosen hose clamp (9) on turbocharger (6) to intercooler hose (10).
7.
Using 1/2 inch socket remove four bolts (11) and washers (12) securing exhaust elbow (13) to
turbocharger (6).
8.
Remove exhaust elbow (13) and gasket (14) from turbocharger (6). Using putty knife clean gasket
material from exhaust elbow or exhaust return pipe and turbocharger.
9.
Using screwdriver loosen hose clamp (15) on turbocharger oil drain elbow (16).
10.
Using 19 mm open end wrench remove fitting (17) connecting turbocharger oil feed pipe (18) to
engine block.
11.
Using 9/16 inch box wrench remove four bolts (19) and washers (20) securing turbocharger (6) to
exhaust manifold (21).
12.
Remove turbocharger (6) from engine. Remove gasket (22) and gasket material from exhaust
manifold (21) and turbocharger (6) using putty knife.
13.
Using 5/8 inch crowfoot wrench remove turbocharger oil feed pipe (18) and fitting (23) from
turbocharger (6).
14.
Using 1-1/4 inch crowfoot wrench remove turbocharger drain locknut (24) from turbocharger and
remove turbocharger oil drain elbow (16).
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