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 TM 5-1940-277-20
TM 1940-20/2
10.
Return nuts (17 and 18) to terminals and finger tighten.
11.
Pull quick disconnect connectors (19 From Terminal marked F and 20 From Terminal marked A).
12.
Using 5/8-inch and 11/16-inch box wrenches remove nut (21) from bolt (22) on alternator mounting
bracket (23).
13.
Hold alternator (24) with one hand and use other to remove mounting bolt (22) by pulling straight
out.
14.
Slide cover (16) off cable.
15.
Re-attach cover (16) to alternator (24) with three flat washers (14), lockwashers (15) and screws
(12).
16.
Using two 11/32-inch box wrenches remove nut (25), washers (26) and bolt (27).
CAUTION
Position spring pin (28) over open jaws of vise so weld on
adjustment mechanism (7) is not stressed.
17.
Using hammer and 1/4-inch straight punch tap out spring pin (28).
INSTALL:
CAUTION
Position hole for spring pin (28) over open jaws of vise so
weld on adjustment mechanism (7) is not stressed.
1.
Using hammer tap spring pin (28) into adjustment mechanism (7) and new alternator (24).
2.
Install washer (26) on bolt (27. Insert bolt (27) through spring pin (28) and install washer (26) and
nut (25).
3.
Tighten using two 11/32-inch box wrenches.
4.
Fit new alternator (24) to mounting bracket (23) insert bolt (22) and install nut (21).
5.
Tighten using 5/8-inch and 11/16-inch box wrenches.
6.
Feet four wires through electrical plug (10) in cover (16).
7.
Attach quick disconnect connectors (19) to terminal marked F and (20) to Terminal marked A.
8.
Remove nuts (17 and 18) to terminal.
9.
Attach wires to terminals as tagged.
10.
Return nuts (17 and 18) to terminal and using 7/16-inch box wrench tighten nuts (17 and 18).
3-202
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