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TM 5-1940-277-20
TM 1940-20/2
2.
Open and secure battery hatch (refer to paragraph 3-154).
3.
Disconnect battery ground cables (refer to paragraph 3-90).
4.
Remove beltguard (refer to paragraph 3-119.1)
5.
Remove drivebelt (refer to paragraph 3-119.1).
CAUTION
Ensure alternator is supported during removal and installation.
Failure to comply may result in damage to equipment.
NOTE
Remove buoyancy flotation material on port side of boat to
replace port alternator only (refer to paragraph 3-152).
NOTE
The alternators on both engines are replaced the same way. This
procedure covers the replacement of one alternator.
6.
Using 10 mm wrench and 13 mm wrench remove nut (11), screw (12), and support brace (9) from
7.
Using 10 mm wrench and 13 mm wrench remove nut (7), screw (8), and support brace (9) from
engine water inlet connection (10).
8.
Using 13 mm wrench and 15 mm wrench remove nut (4), alternator (13), sleeve (3), and bolt (1)
from support bracket (5).
9.
Using 13 mm wrench remove four screws (2) and support bracket (5) from thermostat housing (6).
CAUTION
Use caution when removing cover from alternator. Failure to
comply may result in damage to wiring.
10.
Using flat tip screwdriver remove two screws (15), lockwashers (16), and washers (17) from
alternator cover (18).
11.
Position alternator cover (18) off alternator (13).
NOTE
Tag all electrical leads during removal to assist with installation.
12.
Using 10 mm wrench remove two nuts (19) and lead wires (20) and (29) from posts (21) and (28).
13.
Disconnect lead wire (22) from terminal (23).
14.
Disconnect lead wire (24) from terminal (25).
15.
Disconnect lead wire (27) from terminal (26).
16.
Remove wiring harness and grommet (14) from alternator cover (18).
17.
Remove locknut (34), washer (33), pulley (32), and fan (31) from shaft (30).
3-204.1
Change 2


 


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