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 TM 5-1940-277-20
TM 1940-20/2
REMOVE
WARNING
Set master switch to "OFF'.
1.
Open and secure engine hatches (refer to paragraph 3-154).
2.
Open and secure battery hatch (refer to paragraph 3-154).
3.
Disconnect battery ground cables (refer to paragraph 3-90).
4.
Port starter replacement requires buoyancy flotation material removal (refer to paragraph 3-152).
NOTE
Tag all electrical leads during removal to assist with installation.
5.
Using 9/16 wrench remove nut (14), lockwasher (13), battery ground cables (12) and (11), and
wire (10) from starter ground terminal (9).
6.
Using 9/16 wrench remove nut (15), lockwasher (16), battery cable (17), and wires (18) and (19) from
starter positive terminal (8).
7.
Remove terminal cover (3) and using 8 mm wrench remove nut (6), lockwasher (5), and wire (4) from
starter solenoid terminal (7).
8.
Using 15 mm 12 point socket, 12 inch extension, and ratchet remove three bolts (2), washers (1),
starter relay bracket (20), and starter (22) from flywheel housing (21).
INSTALL
1. Using 15 mm 12 point socket, 12 inch extension, and ratchet install three bolts (2), and washers (1)
securing starter (22) and starter relay bracket (20) on flywheel housing (21).
2.
Using 8 mm wrench install lockwashers (5) and nut (6), securing wire (4) on starter solenoid
terminal (7). Install terminal cover (3).
3.
Using 9/16 wrench install lockwasher (16) and nut (15) securing battery cable (17) and wires (18)
and (19) on starter positive terminal (8).
4.
Using 9/16 wrench install lockwasher (13) and nut (14) securing battery ground cables (11) and (12),
and wire (10) on starter ground terminal (9).
5.
Port starter replacement requires buoyancy flotation material install (refer to paragraph 3-152).
6.
Connect battery ground cable (refer to paragraph 3-90).
7.
Close battery hatch.
8.
Close engine hatches.
3-254.2
Change 2
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