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TM 55-1905-223-24-18-1
Repair/Replace Outboard Motor.
2-216.
This task covers:
a. Removal, b. Disassembly, c. Repair, d. Assembly,
e. Replacement, f. Inspection.
INITIAL SETUP
Tools
Motor removed from boat.
Tool kit, general mechanic's,
Lifting sling P/N 3375958
Torque wrench kit P/N 3377216
Materials/Parts
Outboard motor P/N 7-040211N
Spark plug P/N 33-82372M
Propeller assembly P/N 48-73134A4
Fluid filter element P/N 35-11934M
Engine fuel tank P/N 1225-1529A26
REMOVAL
Disconnect fuel line (14) from motor.
a.
Use a lifting sling to support the engine and loosen mounting clamps.
b.
Lift engine from workboat transom.
c.
DISASSEMBLY
Remove cowling (1).
a.
Remove the spark plug wire.
b.
Remove the spark plug (11).
C.
Remove cotter pin (6) and nut (7).
d.
Remove propeller assembly (8).
e.
Unscrew filter cup (5) from filter base (3).
f.
Remove fluid filter element (4) from filter cup.
g.
Disconnect fuel hose (14) from connector receptacle (13).
h.
Change 1


 


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