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 TM 55-1905-223-24-5
4-20.
Repair Cylinder Block Group.
This task covers: a. Repair, b. Diassembly, c. Assembly.
INITIAL SETUP
Vegetable oil, Item 44, Appendix C
Tools
RTV sealant, Item 45, Appendix C
Metal cleaning solvent, Item 6, Appendix C
Tool kit, general mechanic's
Crocus cloth (fine), Item 26, Appendix C
rail and marine diesel engine,
Straight hexagon pins P/N 202903
Combination wrench set,
Equipment Condition
5120-01-046-4979
Torque wrench kit P/N 3377216
Gauge Block P/N 3376220
Starter motor removed (para. 2-21).
Main bearing cap puller P/N ST-1178
Coolant heater removed (para. 2-32).
Cylinder liner clamp set P/N 3822503
Instrument panel and wiring removed
Cylinder liner driver P/N ST-1229
(para. 2-22).
Cylinder liner puller P/N 3376015
Sump pump and bracket removed
Camshaft bushing kit P/N 3376633
Drive assembly camshaft bushing
Air cleaner and piping removed
P/N 3376637
Machinists measuring tool kit
Fuel filter assembly removed (para. 2-27).
5280-00-278-919
Lube oil bypass filter assembly removed
Materials/Parts
Lube oil cooler/filter removed
Marker, metal, liquid,
Item 33, Appendix C
Water pump and idler/belt guard removed
Preformed Packing P/N 3007442, 3032874
Cylinder Sleeve P/N 3801826
Seawater pump removed (para. 2-37).
Gasket P/N 70089-1
Heat exchanger removed (para. 2-38).
Cap, Dust and Moisture Seal Protective
Cylinder head removed (para. 2-41).
P/N 3011952
Oil pan removed (para. 2-44).
Headless Straight Pin
Lube oil pump removed (para. 3-23).
P/N 67211, 68585
Accessory drive removed (para. 3-19).
Piston cooling nozzles
Gear cover removed (para. 3-20).
P/N 3014404, 3013591
Flywheel and housing removed (para. 3-26).
Bearing sleeve P/N 3011951
Crankshaft group removed (para. 4-19).
Bushing sleeve P/N 3028075, 3028269
REPAIR
Repair to the cylinder block group consists of replacing cylinder sleeve assembly (1, FIGURE 4-43), access
cover gasket (8), pins (10), bushings (13, 14), bearing (12) and piston cooling nozzles (15).
Change 1
4-98
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