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 6-13.
REPAIR/REPLACE PISTON AND ROD ASSEMBLY
This Task Covers: a. Inspect b. Repair c. Replacement
INITIAL SETUP
Tools Required
Equipment Conditions
Tool Kit, General Mechanics
Engine Shutdown (para 2-11).
(Appendix B, Item 1)
Battery Disconnected (para 4-58).
Tool Kit, Automotive
Doors and Top Cover Removed
(Appendix B, Item 3)
Shop Equipment (Appendix B,
Exhaust System Removed
Item 2)
Shop Equipment (Appendix B,
Air Lines Removed (para 4-31).
Item 4)
Engine Removed (para 5-6).
Puller Assembly (Appendix B,
Turbo Lines Removed
Item 11)
Puller (Appendix B, Item 13)
Starter Removed (para 4-44).
Dial Indicator (Appendix B,
Alternator Removed (para 4-46).
Item 10)
Turbocharger Removed (para 5-9).
Valve Seat Puller (Appendix B,
Air Filter Removed (para 4-49).
Item 17)
Oil Level Gauge Removed
Spring Compressor (Appendix B,
Item 16)
Fuel Prime Pump Removed
Installer (Appendix B, Item 18)
Locater (Appendix B, Item 23)
Fuel Filter Removed
Bolt (Appendix B, Item 24)
Nut (Appendix B, Item 25)
Guard Removed (para 4-48).
Timing Pin (Appendix B,
Expansion Tank Removed
Item 6)
Puller Plate (Appendix B,
Fuel Injection Lines Removed
Item 5)
Puller (Appendix B, Item 19)
Water Pump Removed
Spacer (Appendix B, Item 20)
Spacer (Appendix B, Item 21)
Hydraulic Pump Removed
Bearing Tool (Appendix B,
Item 26)
Damper and Pulley Removed
Bearing Puller (Appendix B,
Item 12)
Flywheel Removed (para 5-17).
Bolts (Appendix B, Item 22)
Flywheel Housing Removed
Fixture Group (Appendix B,
Item 8)
Governor Removed (para 5-16).
Fixture Assembly (Appendix B,
Manifold Assembly Removed
Item 15)
Puller Assembly (Appendix B,
Front Seal Removed (para 6-7).
Item 9)
6-32
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