- TECHNICAL MANUAL OPERATOR'S,
ORGANIZATIONAL, AND DIRECT SUPPORT MAINTENANCE MANUAL
- DISTRIBUTION
- OPERATOR, ORGANIZATIONAL AND
DIRECT SUPPORT MAINTENANCE MANUAL
- WARNING
- OPERATOR, ORGANIZATIONAL AND
DIRECT SUPPORT MAINTENANCE MANUAL
- ORGANIZATIONAL MAINTENANCE
INSTRUCTIONS
- LIST OF ILLUSTRATIONS
- LIST OF ILLUSTRATIONS-cont.
- LIST OF ILLUSTRATIONS-cont.
- CHAPTER 1 INTRODUCTION
- Figure 1-1. Starboard View of
Motor
- Figure 1-2. Port View of
Motor
- PERFORMANCE DATA
- REPAIR AND REPLACEMENT
STANDARDS.
- FUEL SYSTEM
- Figure 1-9. Operation of fuel
pump
- Figure 1-13. Diagram C
- Figure 1-17. Diagram G
- Figure 1-18. Spark plug
- Figure 1-20. Forward and
reverse gears
- Figure 1-23. Ignition
arrangement
- Figure 1-27. Cooling system
- CHAPTER 2 OPERATING
INSTRUCTIONS
- Figure 2-7. Choke knob
- Section II. PREVENTIVE
MAINTENANCE CHECKS AND SERVICES (PMCS)
- Table 2-1. Preventive
Maintenance Checks and Services - continued
- Figure 2-14. Reverse lock
- STARTING THE UNIT
- Figure 2-21. Throttle grip
- Figure 2-25. Load
distribution
- Figure 2-28. Stop button
- REMOVING THE MOTOR
- IDLE SPEED ADJUSTMENT
- OPERATION IN FREEZING WEATHER
- MOTOR DROPPED OVERBOARD (IN
SALT WATER)
- CHAPTER 3 OPERATOR'S
MAINTENANCE INSTRUCTIONS
- OUTBOARD MOTOR, GASOLINE
POWERED
- OUTBOARD MOTOR, GASOLINE
POWERED-CONT.
- Section II. TROUBLESHOOTING
- Table 3-1. Troubleshooting -
continued
- Table 3-1. Troubleshooting -
continued
- Section III. MAINTENANCE
PROCEDURES
- Section IV. STARTER
MAINTENANCE
- REWIND STARTER
REMOVAL/INSTALLATION
- Section V. SPARK PLUGS
MAINTENANCE
- SPARK PLUG
REMOVAL/INSTALLATION
- SPARK PLUG GAP
- Section VI. STEERING HANDLE
MAINTENANCE
- STEERING HANDLE MAINTENANCE
- Section VII. GEARCASE
MAINTENANCE
- GEARCASE INSPECTION AND
LUBRICATION
- Section VIII. PROPELLER
MAINTENANCE
- PROPELLER
REMOVAL/INSTALLATION
- PROPELLER
REMOVAL/INSTALLATION (Cont)
- Section IX. FUEL SYSTEM
MAINTENANCE
- FUEL PUMP MAINTENANCE
- FUEL PUMP MAINTENANCE
-continued
- AUXILIARY FILTER CLEANING
- CLEANING AUXILIARY FILTER -
continued
- Section X. THROTTLE
ADJUSTMENT
- THROTTLE ADJUSTMENT
- THROTTLE ADJUSTMENT -
continued
- Section XI. SCREW ASSEMBLY
CLAMP MAINTENANCE
-
INSPECTION/REMOVAL/INSTALLATION OF SCREW ASSEMBLY CLAMP
- CHAPTER 4 ORGANIZATIONAL
MAINTENANCE INSTRUCTIONS
- Section III. PREVENTIVE
MAINTENANCE CHECKS AND SERVICES (PMCS )
- Section IV. TROUBLESHOOTING
- Table 4-2. Troubleshooting -
continued
- ELECTRICAL
TROUBLESHOOTING/TESTING
- ELECTRICAL
TROUBLESHOOTING/TESTING - continued
- ELECTRICAL
TROUBLESHOOTING/TESTING - continued
- WIRE TESTING WITH MULTIMETER.
- MANUAL STARTER
DISASSEMBLY/CLEANING/INSPECTION/REASSEMBLY
- Figure 4-6. Starter rewind
assembly
- MANUAL STARTER
DISASSEMBLY/CLEANING/INSPECTION/REASSEMBLY
- MANUAL STARTER
DISASSEMBLY/INSPECTION/CLEANING/ASSEMBLY - continued
- MANUAL STARTER
DISASSEMBLY/INSPECTION/CLEANING/ASSEMBLY - continued
- MANUAL STARTER
DISASSEMBLY/INSPECTION/CLEANING/ASSEMBLY - continued
- MANUAL STARTER
DISASSEMBLY/INSPECTION/CLEANING/ASSEMBLY - continued
- Section VI. ARMATURE PLATE
MAINTENANCE (MAGNETO ASSEMBLY)
- ARMATURE PLATE
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION
- ARMATURE PLATE
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- ARMATURE PLATE
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- ARMATURE PLATE
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- ARMATURE PLATE
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- FLYWHEEL REMOVAL/INSTALLATION
- FLYWHEEL REMOVAL/INSTALLATION
- continued
- Section VII. IGNITION SYSTEM
MAINTENANCE
- IGNITION COILS
REMOVAL/INSTALLATION
- CONDENSERS
REMOVAL/INSTALLATION
- BREAKER POINTS
REMOVAL/INSTALLATION
- BREAKER POINT ADJUSTMENT
- BREAKER POINT ADJUSTMENT -
continued
- BREAKER POINT ADJUSTMENT -
continued
- MOTOR STOP (SHORTING) SWITCH
REMOVAL/INSTALLATION
- TEST STOP (SHORTING) SWITCH
- Section VIII. FUEL SYSTEM
MAINTENANCE
- FUEL TANK INSPECTION/TEST
- FUEL TANK INSPECTION/TEST -
continued
- FUEL TANK
DISASSEMBLY/ASSEMBLY
- FUEL TANK
DISASSEMBLY/ASSEMBLY - continued
- FUEL TANK
DISASSEMBLY/ASSEMBLY - continued
- FUEL TANK
DISASSEMBLY/ASSEMBLY - continued
- FUEL PUMP
REMOVAL/INSTALLATION
- FUEL PUMP
REMOVAL/INSTALLATION - continued
- CARBURETOR MAINTENANCE
- CARBURETOR MAINTENANCE
-continued
- CARBURETOR MAINTENANCE -
continued
- CARBURETOR
REMOVAL/INSTALLATION
- INTAKE MANIFOLD INSPECTION
- Section IX. ENGINE
MAINTENANCE
- CYLINDERS, CYLINDER HEADS,
AND CRANKCASE INSPECTION
- Section X. LOWER UNIT
MAINTENANCE
- STEERING HANDLE
REMOVAL/INSTALLATION
- STEERING BRACKET INSPECTION
- STERN BRACKETS
REMOVAL/INSTALLATION
- STERN BRACKETS
REMOVAL/INSTALLATION -continued
- SHIFT LEVER
REMOVAL/INSTALLATION
- SHIFT LEVER ADJUSTMENT
- SHIFT LEVER ADJUSTMENT -
Continued
- Section XI. COOLING SYSTEM
MAINTENANCE
- WATER PUMP
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION
- WATER PUMP
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- WATER PUMP
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- WATER PUMP
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- WATER INTAKE SCREEN SERVICE
- ENGINE TEMPERATURE TEST
- CHAPTER 5 DIRECT SUPPORT
MAINTENANCE INSTRUCTIONS
- Section II. MOTOR COVER
- MOTOR COVER
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION
- Figure 5-1. Upper and lower
motor cover
- MOTOR COVER
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- MOTOR COVER
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- MOTOR COVER
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- MOTOR COVER
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- Section III. FUEL SYSTEM
- CARBURETOR
DISASSEMBLY/ASSEMBLY
- CARBURETOR
DISASSEMBLY/ASSEMBLY - continued
- CARBURETOR
DISASSEMBLY/ASSEMBLY - continued
- INTAKE MANIFOLD
REMOVAL/INSTALLATION
- INTAKE MANIFOLD
REMOVAL/INSTALLATION - continued
- INTAKE MANIFOLD
REMOVAL/INSTALLATION - continued
- INTAKE MANIFOLD
REMOVAL/INSTALLATION - continued
- Section IV. ENGINE ASSEMBLY
- ENGINE REMOVAL/INSTALLATION
- ENGINE REMOVAL/INSTALLATION -
continued
- ENGINE REMOVAL/INSTALLATION -
continued
- ENGINE REMOVAL/INSTALLATION -
continued
- ENGINE DISASSEMBLY/ASSEMBLY
- Figure 5-10. Engine (1 of 2)
- Figure 5-10. Engine (2 of 2)
- ENGINE DISASSEMBLY/ASSEMBLY -
continued
- ENGINE DISASSEMBLY/ASSEMBLY -
continued
- ENGINE DISASSEMBLY/ASSEMBLY -
continued
- ENGINE DISASSEMBLY/ASSEMBLY -
continued
- ENGINE DISASSEMBLY/ASSEMBLY -
continued
- CRANKSHAFT AND PISTONS
DISASSEMBLY/ASSEMBLY
- Figure 5-14. Crankcase and
piston assembly
- CRANKSHAFT AND PISTONS
DISASSEMBLY/ASSEMBLY - continued
- CRANKSHAFT AND PISTONS
DISASSEMBLY/ASSEMBLY - continued
- CRANKSHAFT AND PISTONS
DISASSEMBLY/ASSEMBLY - continued
- CRANKSHAFT AND PISTONS
DISASSEMBLY/ASSEMBLY - continued
- Section V. EXHAUST HOUSING
ASSEMBLY
- STEERING AND SWIVEL BRACKETS
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION
- TEERING AND SWIVEL BRACKETS
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- TEERING AND SWIVEL BRACKETS
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- TEERING AND SWIVEL BRACKETS
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- TEERING AND SWIVEL BRACKETS
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- TEERING AND SWIVEL BRACKETS
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- TEERING AND SWIVEL BRACKETS
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- TEERING AND SWIVEL BRACKETS
REMOVAL/DISASSEMBLY/ASSEMBLY/INSTALLATION - continued
- EXHAUST HOUSING
REMOVAL/INSTALLATION
- EXHAUST HOUSING
REMOVAL/INSTALLATION - continued
- EXHAUST HOUSING
REMOVAL/INSTALLATION - continued
- STEERING HANDLE
DISASSEMBLY/ASSEMBLY
- STEERING HANDLE
DISASSEMBLY/ASSEMBLY -continued
- Section VI. GEARCASE
- GEARCASE DISASSEMBLY/ASSEMBLY
- GEARCASE DISASSEMBLY/ASSEMBLY
- continued
- GEARCASE DISASSEMBLY/ASSEMBLY
- continued
- GEARCASE DISASSEMBLY/ASSEMBLY
- continued
- GEARCASE DISASSEMBLY/ASSEMBLY
- continued
- GEARCASE DISASSEMBLY/ASSEMBLY
- continued
- GEARCASE DISASSEMBLY/ASSEMBLY
- continued
- GEARCASE PRESSURE AND VACUUM
TESTS
- GEARCASE PRESSURE AND VACUUM
TESTS - continued
- DRIVESHAFT
REMOVAL/INSTALLATION
- APPENDIX A REFERENCES
- APPENDIX B BASIC ISSUE ITEMS
AND INTEGRAL COMPONENTS OF END ITEM
- Section II. BASIC ISSUE ITEMS
- APPENDIX C MAINTENANCE
ALLOCATION CHART
- Explanation of Columns in the
MAC, Section II.
- Explanation of Columns In
Tool and Test Equipment Requirements, Section III.
- Section II. MAINTENANCE
ALLOCATION CHART
- Section II. MAINTENANCE
ALLOCATION CHART
- Section II. MAINTENANCE
ALLOCATION CHART
- ection III. TOOL AND TEST
EQUIPMENT REQUIREMENTS
- SECTION IV, REMARKS
- APPENDIX D ADDITIONAL
AUTHORIZATION LIST
- APPENDIX E EXPENDABLE
SUPPLIES AND MATERIALS LIST
- APPENDIX F ILLUSTRATED LIST
OF MANUFACTURED ITEMS
- Section III. MANUFACTURED
ITEMS
- STARTER ROPE FABRICATION
- HOSE FABRICATION
- SEAL FABRICATION
- APPENDIX G Torque Limits
- INDEX
- INDEX-cont.
- INDEX-cont.
- The metric system and
equivalents
- blank page
- DISTRIBUTION
- TM-5-2805-261-13
- recommended changes to
equipment technical publications
|
