CHAPTER 1. GENERAL INFORMATION
GENERAL INFORMATION
Table 1. Nomenclature Cross Reference List
Table 2. List of Abbreviations and Acronyms
Table 2. List of Abbreviations and Acronyms - Continued
EQUIPMENT DESCRIPTION AND DATA
Figure 2. Front View
Figure 3. Top Rear View
Figure 4. Top Front View
EQUIPMENT DATA
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS
LOADING IBC WITH OR WITHOUT BOAT FROM GROUND
Figure 2. Move Vehicle.
Figure 3. Setting Parking Brake.
Figure 4. Positioning LHS Hook.
LOADING IBC WITH OR WITHOUT BOAT FROM GROUND - Continued
Figure 5. Load IBC
LOADING IBC WITH OR WITHOUT BOAT FROM GROUND - Continued
Figure 6. Check Locking Tabs
UNLOADING IBC WITH OR WITHOUT BOAT TO GROUND
Figure 3. Boat Secured to IBC.
Figure 4. Unload IBC.
Figure 5. Complete Unloading
UNLOADING IBC WITH OR WITHOUT BOAT TO GROUND - Continued
BRIDGE ERECTION BOAT LAUNCHING
Figure 2. Prepare to Launch
Figure 3. Position Vehicle.
BRIDGE ERECTION BOAT LAUNCHING - Continued
Figure 4. Check IBC
BRIDGE ERECTION BOAT RETRIEVAL
Figure 2. Move Vehicle.
Figure 3. Load Boat
BRIDGE ERECTION BOAT RETRIEVAL - Continued
Figure 4. Install Stanchion Poles
NORMAL LOADING OF IBC ON PLS TRAILER
Figure 1. Position Vehicle.
Figure 3. Retract Trailer Locks.
Figure 4. Load IBC
NORMAL LOADING OF IBC ON PLS TRAILER - Continued
Figure 5. Load IBC Against Stops
Figure 6. Unload Hook Arm
Figure 7. Unload Hook Arm.
NORMAL LOADING OF IBC ON PLS TRAILER - Continued
NORMAL UNLOADING OF IBC FROM PLS TRAILER
Figure 1. Set Parking Brake
Figure 3. Position Arm.
NORMAL UNLOADING OF IBC FROM PLS TRAILER - Continued
Figure 5. Load IBC.
Figure 6. Inspect IBC.
LOADING IBC ON PLS TRAILER IN MANUAL MODE
Figure 1. Check Bumper.
Figure 3. Release Locks
Figure 4. Begin Unloading
LOADING IBC ON PLS TRAILER IN MANUAL MODE - Continued
Figure 5. Seat IBC on Trailer.
LOADING IBC ON PLS TRAILER IN MANUAL MODE - Continued
Figure 6. Engage Locks
Figure 7. Stow Hook Arm.
LOADING IBC ON PLS TRAILER IN MANUAL MODE - Continued
LOADING IBC ON PLS TRAILER IN MANUAL MODE - Continued
UNLOADING IBC FROM PLS TRAILER IN MANUAL MODE
Figure 1. Retract Locks
Figure 2. Position Hook Arm
Figure 3. Check Trailer Bumper
Figure 4. Unload IBC.
Figure 5. Check Lock Tabs.
OPERATION UNDER UNUSUAL CONDITION
OPERATION IN MUD AND SNOW
CHAPTER 3. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
INTRODUCTION - PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
GENERAL MAINTENANCE PROCEDURES
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Figure 2. IBC After Operations.
Table 1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Figure 1. Bail Bar Measurement
CHAPTER 4. FIELD MAINTENANCE INSTRUCTIONS
CHAPTER CONTENTS - Continued
SERVICE UPON RECEIPT
PROCESSING UNPACKED EQUIPMENT
GENERAL MAINTENANCE INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS
GENERAL INSPECTION INSTRUCTIONS
GENERAL WELDING MAINTENANCE
Figure 1. Top View
GENERAL WELDING MAINTENANCE - Continued
IBC Welding
REMOVABLE SKID PLATE REPLACEMENT
Figure 1. Operational Position.
Figure 2. Stowage Position.
Figure 3. Operational Position.
Figure 4. Stowage Position.
LOAD BINDER CABLE ASSEMBLY REPLACEMENT
Figure 2. Load Binder Installation.
FRONT AND REAR TIE-DOWN CABLE REPLACEMENT
Figure 2. Tie Down Cable Installation
BUMPER GUARD REPLACEMENT
Figure 2. Bumper Installation
STANCHION PIN REPAIR
Figure 2. Pin Installation.
STANCHION PIN REPAIR - Continued
REMOVABLE SKID PLATE PIN AND PLUG REPAIR
Figure 1. Skid Plate Pin Disassembly
Figure 2. Skid Plate Pin Assembly
LOAD BINDER CABLE ASSEMBLY REPAIR
Figure 2. Binder Cable Assembly.
FRONT AND REAR TIE-DOWN CABLE REPAIR
FRONT AND REAR TIE-DOWN CABLE REPAIR - Continued
FRONT AND REAR TIE-DOWN CABLE REPAIR - Continued
REAR ROLLER ASSEMBLY REPAIR (OLDER MODELS ONLY)
Figure 1. Rear Roller Removal and Disassembly
Figure 2. Rear roller Disassembly
Figure 3. Rear Roller Assembly and Installation
REAR ROLLER ASSEMBLY REPAIR (OLDER MODELS ONLY) - Continued
Figure 4. Rear Roller Installation.
FRONT ROLLER ASSEMBLY REPAIR
Figure 1. Front Roller Assembly Disassembly.
FRONT ROLLER ASSEMBLY REPAIR - Continued
Figure 2. Front Roller Assembly
FRONT ROLLER ASSEMBLY REPAIR - Continued
IBC TRANSLOAD ROLLER ASSEMBLY REPAIR
Figure 1. Roller Removal and Disassembly.
Figure 2. Roller Disassembly
Figure 3. Roller Assembly.
Figure 4. Roller Installation.
FRONT AND REAR TIE DOWN STRAPS REPLACEMENT
Figure 2. Tie Down Strap Installation.
FRONT CONTACT GUIDE PAD ASSEMBLY REPLACEMENT
Figure 1. Guide Pad Mount Removal.
Figure 2. Guide Pad Removal
Figure 3. Guide Pad Installation.
Figure 4. Guide Pad Mount Installation
REAR CONTACT GUIDE PAD ASSEMBLY REPLACEMENT
Figure 2. Guide Pad Holder Removal
Figure 3. Guide Pad Removal
Figure 4. Guide Pad Installation.
Figure 5. Guide Pad Holder Installation.
Figure 6. Rear Guide Pad Assembly Installation.
DATA PLATE REPLACEMENT
Figure 2. Data Plate Installation
PREPARATION FOR STORAGE OR SHIPMENT
PREPARATION OF EQUIPMENT FOR ADMINISTRATIVE STORAGE - Continued
Table 1. Exercise Schedule.
PREPARATION OF EQUIPMENT FOR SHIPMENT
LUBRICATION INSTRUCTIONS
LUBRICATION CHART
Figure 1. Semiannual Lubrication Intervals. (Older models only)
Figure 2. Semiannual Lubrication Intervals. (Newer models only)
Figure 3. Localized Views of Lubrication Points. (Sheet 1 of 2)
Figure 3. Localized Views of Lubrication Points. (Sheet 2 of 2)
Table 2. Lubricant Requirements
INTRODUCTION TO ILLUSTRATED LIST OF MANUFACTURED ITEMS
MANUFACTURED ITEMS PROCEDURES
Figure 2. Cradle Roller Pin Assembly Wire Rope
Figure 3. Front And Rear Tie-Down Cable Assembly Wire Rope
Figure 4. Removable Skid Plate Ring Pin Retaining Chain.
REMOVABLE SKID PLATE RING PIN RETAINING CHAIN - Continued
GENERAL TORQUE LIMITS
Figure 3. Capscrew Head Markings.
Table 2. Torque Limits for Wet Socket Head Capscrews
Table 3. Torque Limits for Dry Fasteners - Continued.
Table 4. Torque Limits for Dry Metric Fasteners.
Table 5. Torque Limits for Wet Fasteners.
Table 5. Torque Limits for Wet Fasteners - Continued
CHAPTER 5. FIELD MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
REPAIR PARTS AND SPECIAL TOOLS LIST INTRODUCTION
Table 2. SOURCE CODE 1ST AND 2ND POSITIONS
Table 2. SOURCE CODE 1ST AND 2ND POSITIONS - Continued.
Table 4. MAINTENANCE CODE 4TH POSITION.
Table 5. RECOVERABILITY CODE 5TH POSITION - Continued
Table 6. USABLE ON CODE
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. STANCHION AND BUMPER GUARD
Figure 1. STANCHION AND BUMPER GUARD - Continued
Figure 2. FRAME AND STRAPS
Figure 2. FRAME AND STRAPS - Continued
Figure 3. SKID PLATE ASSEMBLY
Figure 3. SKID PLATE ASSEMBLY - Continued
Figure 4. LOAD BINDER CABLE ASSEMBLIES
Figure 4. LOAD BINDER CABLE ASSEMBLIES - Continued
Figure 5. FRONT AND REAR TIE-DOWN CABLE ASSEMBLIES (Sheet 1 of 2)
Figure 5. FRONT AND REAR TIE-DOWN CABLE ASSEMBLIES (Sheet 2 of 2)
Figure 5. FRONT AND REAR TIE-DOWN CABLE ASSEMBLIES - Continued
Figure 6. BOW ROLLER/PAD ASSEMBLIES (Sheet 1 of 3)
Figure 6. BOW ROLLER/PAD ASSEMBLIES (Sheet 2 of 3)
Figure 6. BOW ROLLER/PAD ASSEMBLIES (Sheet 3 of 3)
Figure 6. BOW ROLLER/PAD ASSEMBLIES - Continued
Figure 6. BOW ROLLER/PAD ASSEMBLIES - Continued
Figure 7. STERN ROLLER/PAD ASSEMBLIES (Sheet 1 of 2)
Figure 7. STERN ROLLER/PAD ASSEMBLIES (Sheet 2 of 2)
Figure 7. STERN ROLLER/PAD ASSEMBLIES - Continued
Figure 7. STERN ROLLER/PAD ASSEMBLIES - Continued
Figure 8. TRANSLOAD ROLLER ASSEMBLIES
Figure 8. TRANSLOAD ROLLER ASSEMBLIES - Continued
Figure 9. DATA PLATE
Figure 9. DATA PLATE - Continued
Figure BULK. BULK MATERIAL
Figure BULK. BULK MATERIAL - Continued
NATIONAL STOCK NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX - Continued
CHAPTER 6. SUPPORTING INFORMATION
REFERENCES
REFERENCES - Continued
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - Continued
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - Continued
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - Continued
Table 1. MAINTENANCE ALLOCATION CHART (MAC)
Table 2. TOOLS and TEST EQUIPMENT
COMPONENTS OF END ITEMS (COEI) AND BASIC ISSUE ITEMS (BII)
Table 1. COMPONENTS OF END ITEM
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. EXPENDABLE AND DURABLE ITEMS
Table 1. EXPENDABLE AND DURABLE ITEMS - Continued
MANDATORY REPLACEMENT PARTS
Table 1. MANDATORY REPLACEMENT PARTS LIST
GENERAL INFORMATION
Table 1. Nomenclature Cross Reference List
Table 2. List of Abbreviations and Acronyms
Table 2. List of Abbreviations and Acronyms - Continued
EQUIPMENT DESCRIPTION AND DATA
Figure 2. Front View
Figure 3. Top Rear View
Figure 4. Top Front View
EQUIPMENT DATA
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS
LOADING IBC WITH OR WITHOUT BOAT FROM GROUND
Figure 2. Move Vehicle.
Figure 3. Setting Parking Brake.
Figure 4. Positioning LHS Hook.
LOADING IBC WITH OR WITHOUT BOAT FROM GROUND - Continued
Figure 5. Load IBC
LOADING IBC WITH OR WITHOUT BOAT FROM GROUND - Continued
Figure 6. Check Locking Tabs
UNLOADING IBC WITH OR WITHOUT BOAT TO GROUND
Figure 3. Boat Secured to IBC.
Figure 4. Unload IBC.
Figure 5. Complete Unloading
UNLOADING IBC WITH OR WITHOUT BOAT TO GROUND - Continued
BRIDGE ERECTION BOAT LAUNCHING
Figure 2. Prepare to Launch
Figure 3. Position Vehicle.
BRIDGE ERECTION BOAT LAUNCHING - Continued
Figure 4. Check IBC
BRIDGE ERECTION BOAT RETRIEVAL
Figure 2. Move Vehicle.
Figure 3. Load Boat
BRIDGE ERECTION BOAT RETRIEVAL - Continued
Figure 4. Install Stanchion Poles
NORMAL LOADING OF IBC ON PLS TRAILER
Figure 1. Position Vehicle.
Figure 3. Retract Trailer Locks.
Figure 4. Load IBC
NORMAL LOADING OF IBC ON PLS TRAILER - Continued
Figure 5. Load IBC Against Stops
Figure 6. Unload Hook Arm
Figure 7. Unload Hook Arm.
NORMAL LOADING OF IBC ON PLS TRAILER - Continued
NORMAL UNLOADING OF IBC FROM PLS TRAILER
Figure 1. Set Parking Brake
Figure 3. Position Arm.
NORMAL UNLOADING OF IBC FROM PLS TRAILER - Continued
Figure 5. Load IBC.
Figure 6. Inspect IBC.
LOADING IBC ON PLS TRAILER IN MANUAL MODE
Figure 1. Check Bumper.
Figure 3. Release Locks
Figure 4. Begin Unloading
LOADING IBC ON PLS TRAILER IN MANUAL MODE - Continued
Figure 5. Seat IBC on Trailer.
LOADING IBC ON PLS TRAILER IN MANUAL MODE - Continued
Figure 6. Engage Locks
Figure 7. Stow Hook Arm.
LOADING IBC ON PLS TRAILER IN MANUAL MODE - Continued
LOADING IBC ON PLS TRAILER IN MANUAL MODE - Continued
UNLOADING IBC FROM PLS TRAILER IN MANUAL MODE
Figure 1. Retract Locks
Figure 2. Position Hook Arm
Figure 3. Check Trailer Bumper
Figure 4. Unload IBC.
Figure 5. Check Lock Tabs.
OPERATION UNDER UNUSUAL CONDITION
OPERATION IN MUD AND SNOW
CHAPTER 3. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
INTRODUCTION - PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
GENERAL MAINTENANCE PROCEDURES
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Figure 2. IBC After Operations.
Table 1. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Figure 1. Bail Bar Measurement
CHAPTER 4. FIELD MAINTENANCE INSTRUCTIONS
CHAPTER CONTENTS - Continued
SERVICE UPON RECEIPT
PROCESSING UNPACKED EQUIPMENT
GENERAL MAINTENANCE INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS
GENERAL INSPECTION INSTRUCTIONS
GENERAL WELDING MAINTENANCE
Figure 1. Top View
GENERAL WELDING MAINTENANCE - Continued
IBC Welding
REMOVABLE SKID PLATE REPLACEMENT
Figure 1. Operational Position.
Figure 2. Stowage Position.
Figure 3. Operational Position.
Figure 4. Stowage Position.
LOAD BINDER CABLE ASSEMBLY REPLACEMENT
Figure 2. Load Binder Installation.
FRONT AND REAR TIE-DOWN CABLE REPLACEMENT
Figure 2. Tie Down Cable Installation
BUMPER GUARD REPLACEMENT
Figure 2. Bumper Installation
STANCHION PIN REPAIR
Figure 2. Pin Installation.
STANCHION PIN REPAIR - Continued
REMOVABLE SKID PLATE PIN AND PLUG REPAIR
Figure 1. Skid Plate Pin Disassembly
Figure 2. Skid Plate Pin Assembly
LOAD BINDER CABLE ASSEMBLY REPAIR
Figure 2. Binder Cable Assembly.
FRONT AND REAR TIE-DOWN CABLE REPAIR
FRONT AND REAR TIE-DOWN CABLE REPAIR - Continued
FRONT AND REAR TIE-DOWN CABLE REPAIR - Continued
REAR ROLLER ASSEMBLY REPAIR (OLDER MODELS ONLY)
Figure 1. Rear Roller Removal and Disassembly
Figure 2. Rear roller Disassembly
Figure 3. Rear Roller Assembly and Installation
REAR ROLLER ASSEMBLY REPAIR (OLDER MODELS ONLY) - Continued
Figure 4. Rear Roller Installation.
FRONT ROLLER ASSEMBLY REPAIR
Figure 1. Front Roller Assembly Disassembly.
FRONT ROLLER ASSEMBLY REPAIR - Continued
Figure 2. Front Roller Assembly
FRONT ROLLER ASSEMBLY REPAIR - Continued
IBC TRANSLOAD ROLLER ASSEMBLY REPAIR
Figure 1. Roller Removal and Disassembly.
Figure 2. Roller Disassembly
Figure 3. Roller Assembly.
Figure 4. Roller Installation.
FRONT AND REAR TIE DOWN STRAPS REPLACEMENT
Figure 2. Tie Down Strap Installation.
FRONT CONTACT GUIDE PAD ASSEMBLY REPLACEMENT
Figure 1. Guide Pad Mount Removal.
Figure 2. Guide Pad Removal
Figure 3. Guide Pad Installation.
Figure 4. Guide Pad Mount Installation
REAR CONTACT GUIDE PAD ASSEMBLY REPLACEMENT
Figure 2. Guide Pad Holder Removal
Figure 3. Guide Pad Removal
Figure 4. Guide Pad Installation.
Figure 5. Guide Pad Holder Installation.
Figure 6. Rear Guide Pad Assembly Installation.
DATA PLATE REPLACEMENT
Figure 2. Data Plate Installation
PREPARATION FOR STORAGE OR SHIPMENT
PREPARATION OF EQUIPMENT FOR ADMINISTRATIVE STORAGE - Continued
Table 1. Exercise Schedule.
PREPARATION OF EQUIPMENT FOR SHIPMENT
LUBRICATION INSTRUCTIONS
LUBRICATION CHART
Figure 1. Semiannual Lubrication Intervals. (Older models only)
Figure 2. Semiannual Lubrication Intervals. (Newer models only)
Figure 3. Localized Views of Lubrication Points. (Sheet 1 of 2)
Figure 3. Localized Views of Lubrication Points. (Sheet 2 of 2)
Table 2. Lubricant Requirements
INTRODUCTION TO ILLUSTRATED LIST OF MANUFACTURED ITEMS
MANUFACTURED ITEMS PROCEDURES
Figure 2. Cradle Roller Pin Assembly Wire Rope
Figure 3. Front And Rear Tie-Down Cable Assembly Wire Rope
Figure 4. Removable Skid Plate Ring Pin Retaining Chain.
REMOVABLE SKID PLATE RING PIN RETAINING CHAIN - Continued
GENERAL TORQUE LIMITS
Figure 3. Capscrew Head Markings.
Table 2. Torque Limits for Wet Socket Head Capscrews
Table 3. Torque Limits for Dry Fasteners - Continued.
Table 4. Torque Limits for Dry Metric Fasteners.
Table 5. Torque Limits for Wet Fasteners.
Table 5. Torque Limits for Wet Fasteners - Continued
CHAPTER 5. FIELD MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
REPAIR PARTS AND SPECIAL TOOLS LIST INTRODUCTION
Table 2. SOURCE CODE 1ST AND 2ND POSITIONS
Table 2. SOURCE CODE 1ST AND 2ND POSITIONS - Continued.
Table 4. MAINTENANCE CODE 4TH POSITION.
Table 5. RECOVERABILITY CODE 5TH POSITION - Continued
Table 6. USABLE ON CODE
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. STANCHION AND BUMPER GUARD
Figure 1. STANCHION AND BUMPER GUARD - Continued
Figure 2. FRAME AND STRAPS
Figure 2. FRAME AND STRAPS - Continued
Figure 3. SKID PLATE ASSEMBLY
Figure 3. SKID PLATE ASSEMBLY - Continued
Figure 4. LOAD BINDER CABLE ASSEMBLIES
Figure 4. LOAD BINDER CABLE ASSEMBLIES - Continued
Figure 5. FRONT AND REAR TIE-DOWN CABLE ASSEMBLIES (Sheet 1 of 2)
Figure 5. FRONT AND REAR TIE-DOWN CABLE ASSEMBLIES (Sheet 2 of 2)
Figure 5. FRONT AND REAR TIE-DOWN CABLE ASSEMBLIES - Continued
Figure 6. BOW ROLLER/PAD ASSEMBLIES (Sheet 1 of 3)
Figure 6. BOW ROLLER/PAD ASSEMBLIES (Sheet 2 of 3)
Figure 6. BOW ROLLER/PAD ASSEMBLIES (Sheet 3 of 3)
Figure 6. BOW ROLLER/PAD ASSEMBLIES - Continued
Figure 6. BOW ROLLER/PAD ASSEMBLIES - Continued
Figure 7. STERN ROLLER/PAD ASSEMBLIES (Sheet 1 of 2)
Figure 7. STERN ROLLER/PAD ASSEMBLIES (Sheet 2 of 2)
Figure 7. STERN ROLLER/PAD ASSEMBLIES - Continued
Figure 7. STERN ROLLER/PAD ASSEMBLIES - Continued
Figure 8. TRANSLOAD ROLLER ASSEMBLIES
Figure 8. TRANSLOAD ROLLER ASSEMBLIES - Continued
Figure 9. DATA PLATE
Figure 9. DATA PLATE - Continued
Figure BULK. BULK MATERIAL
Figure BULK. BULK MATERIAL - Continued
NATIONAL STOCK NUMBER INDEX
PART NUMBER INDEX
PART NUMBER INDEX - Continued
CHAPTER 6. SUPPORTING INFORMATION
REFERENCES
REFERENCES - Continued
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - Continued
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - Continued
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - Continued
Table 1. MAINTENANCE ALLOCATION CHART (MAC)
Table 2. TOOLS and TEST EQUIPMENT
COMPONENTS OF END ITEMS (COEI) AND BASIC ISSUE ITEMS (BII)
Table 1. COMPONENTS OF END ITEM
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. EXPENDABLE AND DURABLE ITEMS
Table 1. EXPENDABLE AND DURABLE ITEMS - Continued
MANDATORY REPLACEMENT PARTS
Table 1. MANDATORY REPLACEMENT PARTS LIST
