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TM-55-1905-221-14-2
TECHNICAL MANUAL
INTRODUCTION
WARNING
WARNING - continued
OPERATOR, UNIT, AND INTERMEDIATE DIRECT AND GENERAL SUPPORT MAINTENANCE MANUAL
TABLE OF CONTENTS
TABLE OF CONTENTS - continued
LIST OF TABLES
Chapter 5. DIRECT SUPPORT MAINTENANCE PROCEDURES
SECTION II. TROUBLESHOOTING
Table 5-1. Troubleshooting.
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
Table 5-1. Troubleshooting. - continued
SECTION III. MAINTENANCE PROCEDURES
THROTTLE CONTROLS - PILOTHOUSE.
THROTTLE CONTROLS - PILOTHOUSE. - continued
PILOTHOUSE CONTROLS.
INSPECTION
INSPECTION - continued
REMOVAL
REPAIR/REPLACE
REPAIR/REPLACE - continued
REPAIR/REPLACE - continued
REPAIR/REPLACE - continued
REPAIR/REPLACE - continued
INSTALLATION
CHAINS, CABLING, TERMINAL BLOCK PULLEY, AND MARINE CONTROL ELBOW
INSPECTION
REPAIR/REPLACE
REPAIR/REPLACE - continued
REPAIR/REPLACE - continued
REPAIR/REPLACE - continued
ENGINE CONTROL LEVERS AND BRACKETS AND DISCONNECT ASSEMBLY.
INSPECTION
CLEANING
REMOVAL
REMOVAL - continued
REMOVAL - continued
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
REASSEMBLY
REASSEMBLY - continued
REASSEMBLY - continued
REASSEMBLY - continued
INSTALLATION
INSTALLATION - continued
ENGINE CONTROL UNIT.
CLEANING
REPAIR/REPLACE
REPAIR/REPLACE - continued
REPAIR/REPLACE
FREE-WHEELING BRAKE.
CLEANING
REPAIR/REPLACE
REPAIR/REPLACE - continued
RAMP CONTROLS.
Figure 5-1. Ramp Hoist Hydraulic System Diagram.
RAMP CONTROLS
RAMP HOIST HYDRAULIC PUMP.
RAMP HOIST HYDRAULIC PUMP - continued
REMOVAL
REMOVAL - continued
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
CLEANING
REASSEMBLY
REASSEMBLY - continued
REASSEMBLY - continued
REASSEMBLY - continued
INSTALLATION
INSTALLATION - continued
INSTALLATION - continued
RAMP HOIST CONTROL VALVE
REMOVAL
DISASSEMBLY
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
CLEANING
REASSEMBLY
REASSEMBLY - continued
REASSEMBLY - continued
REASSEMBLY - continued
INSTALLATION
RAMP HOIST COUNTERBALANCE VALVE.
REMOVAL
DISASSEMBLY
DISASSEMBLY - continued
CLEANING
ASSEMBLY
ASSEMBLY
INSTALLATION
RAMP HOIST RELIEF VALVE
REMOVAL
DISASSEMBLY
DISASSEMBLY - continued
INSPECTION
ASSEMBLY
INSTALLATION
ADJUSTMENT
RAMP HOIST HYDRAULIC CHECK VALVE
REMOVAL
DISASSEMBLY
CLEANING
ASSEMBLY
INSTALLATION
HYDRAULIC STEERING SYSTEM.
Figure 5-2. Hydraulic Steering System Diagram
GENERAL
HYDRAULIC STEERING PUMP.
REMOVAL
INSTALLATION
HYDRAULIC PUMP DRIVE.
REMOVAL
INSTALLATION
STEERING CYLINDERS.
REMOVAL
INSTALLATION
STEERING SYSTEM HELM UNIT.
REMOVAL
REMOVAL
INSTALLATION
STEERING SYSTEM OVERCENTER VALVE
REMOVAL
REMOVAL - continued
STEERING SYSTEM RELIEF VALVE
REMOVAL
INSTALLATION
STEERING SYSTEM FLOW CONTROL VALVE
REMOVAL
INSTALLATION
COMMUNICATION EQUIPMENT - ELECTRIC POWER.
SERVICE
REPLACEMENT
RADIO SET AN/VRC-46/47.
SERVICE
SERVICE - continued
RADIO SET AN/VRC-80.
REPLACEMENT
RADIO SET URC-92.
SERVICE
SERVICE - continued
ENGINE ELECTRICAL SYSTEM.
ELECTRIC STARTING MOTORS.
ALTERNATOR
TESTING
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
REMOVAL
CLEANING
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
CLEANING
INSPECTION
TESTING
TESTING - continued
REPAIR
ASSEMBLY
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
INSTALLATION
INSTALLATION - continued
STARTING MOTORS (ELECTRIC).
REMOVAL
REMOVAL - continued
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
INSPECTION
ASSEMBLY
ASSEMBLY
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY
ASSEMBLY
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
INSTALLATION
INSTALLATION - continued
HYDRAULIC STARTING SYSTEMS.
Figure 5-3. Hydraulic Starting System Diagram.
HYDRAULIC STARTING SYSTEMS FILTERS AND RESERVOIRS.
REMOVAL
REMOVAL - continued
DISASSEMBLY.
CLEANING
ASSEMBLY
INSTALLATION
INSTALLATION - continued
HYDRAULIC STARTING MOTOR.
REMOVAL
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
CLEANING
INSPECTION
INSPECTION - continued
ASSEMBLY
ASSEMBLY - continued
INSTALLATION
SOLENOID VALVE STARTING MOTOR CONTROL.
REMOVAL
DISASSEMBLY
DISASSEMBLY - continued
CLEANING
ASSEMBLY
ASSEMBLY - continued
INSTALLATION
PUMP, HYDRAULIC STARTER
INSPECTION
REMOVAL
REMOVAL - continued
REPLACEMENT
INSTALLATION
INSTALLATION - continued
INSTALLATION - continued
ACCUMULATORS
REMOVAL
REMOVAL
DISASSEMBLY
DISASSEMBLY - continued
CLEANING
REPAIR/REPLACEMENT
ASSEMBLY
ASSEMBLY - continued
CHARGING
CHARGING - continued
INSTALLATION
HYDRAULIC HAND PUMP.
REMOVAL
REMOVAL - continued
DISASSEMBLY
DISASSEMBLY - continued
ASSEMBLY
ASSEMBLY - continued
ASSEMBLY - continued
INSTALLATION
HYDRAULIC STARTING PIPING SYSTEM.
REPLACEMENT
REPLACEMENT - continued
REPLACEMENT - continued
REPLACEMENT - continued
ROCKER ARMS, CAM FOLLOWERS AND PUSHRODS.
REMOVAL
REMOVAL
REMOVAL
REMOVAL - continued
REMOVAL - continued
REMOVAL - continued
REMOVAL - continued
REMOVAL - continued
REMOVAL - continued
REMOVAL - continued
REMOVAL - continued
REMOVAL - continued
REMOVAL - continued
DISASSEMBLY
DISASSEMBLY
DISASSEMBLY
DISASSEMBLY - continued
CLEANING
INSPECTION
INSPECTION - continued
INSPECTION - continued
REPAIR
ASSEMBLY
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY
INSTALLATION
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
INSTALLATION - continued
ADJUSTMENTS
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
ADJUSTMENTS - continued
CYLINDER HEAD
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
CLEANING
CLEANING - continued
CLEANING - continued
CLEANING - continued
INSPECTION
INSPECTION - continued
INSPECTION - continued
INSPECTION - continued
INSPECTION - continued
INSPECTION - continued
REPAIR/REPLACEMENT
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
Standard Bolt and Nut Torque Specifications.
Special Bolt and Nut Torque Specifications (American Standard).
Special Bolt and Nut Torque Specifications (Metric).
REPAIR/REPLACEMENT - continued
SPECIAL PLUG TORQUE SPECIFICATIONS.
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
REPAIR/REPLACEMENT - continued
CYLINDER BLOCK.
FUEL PUMP
FUEL PUMP - continued
REMOVAL
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
CLEANING
REPAIR
ASSEMBLY
ASSEMBLY
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
INSTALLATION
FUEL INJECTOR
FUEL INJECTOR - continued
FUEL INJECTOR - continued
FUEL INJECTOR - continued
FUEL INJECTOR - continued
FUEL INJECTOR - continued
REMOVAL
REMOVAL - continued
REMOVAL - continued
TESTING
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
TESTING - continued
DISASSEMBLY
INSPECTION
ASSEMBLY
ASSEMBLY - continued
ASSEMBLY - continued
INSTALLATION
INSTALLATION - continued
FUEL INJECTOR
REMOVAL
REMOVAL - continued
DISASSEMBLY
CLEANING
ASSEMBLY
INSTALLATION
INSTALLATION - continued
ADJUSTMENT
ADJUSTMENT - continued
ADJUSTMENT - continued
THROTTLE CONTROLS - ENGINE ROOM.
REMOVAL
REMOVAL - continued
REMOVAL - continued
CLEANING
INSTALLATION
INSTALLATION - continued
INSTALLATION - continued
HEAT EXCHANGER, THERMOSTAT AND HOUSING, HOSES AND CLAMPS - ENGINE
REMOVAL
REMOVAL - continued
DISASSEMBLY
DISASSEMBLY - continued
INSPECTION
INSPECTION
ASSEMBLY
ASSEMBLY - continued
INSTALLATION
INSTALLATION - continued
ENGINE COOLING PIPING.
REPAIR/REPLACE
REPAIR/REPLACE - continued
SEA WATER PIPING
REPAIR/REPLACE
REPAIR/REPLACE - continued
REPAIR/REPLACE - continued
REPAIR/REPLACE - continued
SEA WATER PIPING (Continued).
SEA WATER PIPING (Continued).
SEA WATER PIPING (Continued).
SEA WATER PIPING (Continued).
MUFFLER AND EXHAUST PIPING.
REMOVAL
REMOVAL - continued
REMOVAL - continued
REMOVAL - continued
INSPECTION
INSTALLATION
INSTALLATION - continued
INSTALLATION - continued
FRESH WATER PUMP.
REMOVAL
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
CLEANING
REPAIR
ASSEMBLY
ASSEMBLY - continued
INSTALLATION
INSTALLATION
FRESH WATER EXPANSION TANK
INSPECTION
REMOVAL
REMOVAL - continued
DISASSEMBLY
DISASSEMBLY - continued
REPAIR/REPLACE
ASSEMBLY
INSTALLATION
INSTALLATION - continued
INSTALLATION - continued
RAW WATER PUMP.
REPAIR ON ENGINE
REPAIR ON ENGINE - continued
SEA WATER DUPLEX STRAINER
REMOVAL
DISASSEMBLY
DISASSEMBLY - continued
CLEANING
REPAIR
ASSEMBLY
INSTALLATION
ENGINE SPEED GOVERNOR.
Operation.
Lubrication.
ENGINE SPEED GOVERNOR
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
INSPECTION
ASSEMBLY
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
ASSEMBLY - continued
TRANSMISSION CONTROL VALVE
INSPECTION
REMOVAL
REMOVAL - continued
DISASSEMBLY
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
DISASSEMBLY - continued
INSPECTION
REPAIR/REPLACEMENT
REASSEMBLY
REASSEMBLY - continued
REASSEMBLY
REASSEMBLY - continued
REASSEMBLY - continued
REASSEMBLY - continued
REASSEMBLY - continued
REASSEMBLY - continued
REASSEMBLY - continued
REASSEMBLY - continued
INSTALLATION
INSTALLATION - continued
PILOTHOUSE CANOPY.
DISASSEMBLY
REASSEMBLY
REASSEMBLY - continued
The Metric System and Equivalents
TM-55-1905-221-14-2
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